The protective rubber coating protects fragile magnet from chipping and corrosion. In the meanwhile, rubber coating can serve an excellent slide resistance or shear force by enhancing friction without scratching working face. Therefore, rubber coated magnet is generally regarded as an ideal sustained solution for both indoor and outdoor magnetically holding, mounting, and fixing applications.
包膠磁鐵也被稱為包膠吸盤或包膠吸力件,是由燒結(jié)釹鐵硼磁體、導(dǎo)磁不銹鋼板和橡膠外殼共同組成。橡膠外殼可最大程度避免磁體出現(xiàn)破損和腐蝕。
包膠磁鐵內(nèi)部磁路
當(dāng)大部分磁通是沿導(dǎo)磁介質(zhì)而不是空氣閉合時(shí),磁性系統(tǒng)方可具有最佳的磁強(qiáng)度。對(duì)于包膠磁鐵,其磁性系統(tǒng)中相鄰兩個(gè)磁體需具有不同極性。以A43型號(hào)為例,磁體極性交替排布和同極排布的吸力模擬值分別可以達(dá)到123.0N和78.7N,即成本相同的情況下具有更高的吸力值。
包膠磁鐵包膠工藝
包膠磁鐵的包膠
Encapsulation process of rubber coated magnet is processed via vulcanization or injection molding technology. Vulcanization and injection molding technology is corresponding to vulcanized silicon rubber and thermo-plastic-rubber material (TPR), respectively. Injection molding technology of rubber coated magnet is belonging to overmolding process which involves 2 separate molds. The first mold produces a rubber part with cavity for the magnetic system. Magnetic system is then placed into the first rubber part. The assembly is subsequently inserted into the second mold where the second half of rubber part in injected, covering the magnetic system and fusing with the first half of the rubber part. For rubber coated magnet, injection molding technology is the more conventional encapsulation process compared with vulcanization technology due to the production efficiency, raw material cost, utilization rate of recycled material, and color flexibility. Even vulcanization technology is generally condemned for relatively higher cost, but vulcanized silicon rubber coating can serve more superior durability and slide resistance to rubber coated magnet.
A系列
型號(hào) | D (mm) | 螺紋尺寸 | d (mm) | h (mm) | H (mm) | 單重 (g) | 吸力 (kg) |
22 | 22 | M4/M5/M6 | 8 | 6 | 11.5 | 11 | 3.5 |
31 | 31 | M4/M5/M6 | 8 | 6 | 11.5 | 19 | 7.5 |
36 | 36 | M4/M5/M6 | 8 | 7 | 11.5 | 24 | 8 |
43 | 43 | M4/M5/M6 | 8 | 6 | 10.5 | 31 | 10 |
66 | 66 | M5/M6/M8 | 12 | 8 | 13.5 | 100 | 20 |
88 | 88 | M6/M8/M10 | 12 | 8 | 13.5 | 179 | 42 |
顏色及吸力可接受定制。 |
B系列
型號(hào) | D (mm) | 螺紋尺寸 | h (mm) | H (mm) | 單重 (g) | 吸力 (kg) |
22 | 22 | M4/M5/M6 | 6 | 13 | 11 | 3.5 |
31 | 31 | M4/M5/M6 | 6 | 21 | 22 | 7.5 |
36 | 36 | M4/M5/M6 | 7 | 22 | 27 | 8 |
43 | 43 | M4/M5/M6 | 6 | 21 | 34 | 10 |
66 | 66 | M5/M6/M8 | 8 | 23 | 100 | 20 |
88 | 88 | M6/M8/M10 | 8 | 23 | 184 | 42 |
顏色及吸力可接受定制。 |
C系列
型號(hào) | D (mm) | 螺紋尺寸 | H (mm) | 單重 (g) | 吸力 (kg) |
22 | 22 | M4/M5/M6 | 11.5 | 11 | 3.5 |
31 | 31 | M4/M5/M6 | 11.5 | 19 | 7.5 |
36 | 36 | M4/M5/M6 | 11.5 | 24 | 8 |
43 | 43 | M4/M5/M6 | 10.5 | 31 | 10 |
66 | 66 | M5/M6/M8 | 13.5 | 100 | 20 |
88 | 88 | M6/M8/M10 | 13.5 | 179 | 42 |
顏色及吸力可接受定制。 |